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INSTALLATION INSTRUCTION

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MANUAL OIL COOLER FAN KIT, TOURING MODEL

Installation instructions

Installing fans.

Position fan on the backside of cooler. There is an arrow on the fan showing the direction of the airflow. You want the fan to pull air thru the cooler not blow the hot air of the motor on to the cooler. Keep in mind the routing of wires. Insert a zip tie thru the fan and cooler.  Do the same with other three zip ties. Now do the same with the other fan. Make sure you are satisfied with the placement of the fans, if not this is the time to adjust. Insert a washer and the plastic nut on the zip tie, and with your fingers only, push on the zip tie. DO NOT USE ANY TOOLS TO TIGHTEN THE NUT. Cut off the excess.

 

 

Electrical connections.

 Run the wire harness along the bottom of the frame and up to the seat. Take your seat off. On the right hand side top, in a slot between the seat and battery,  you will find the female aux. plug. Remove the rubber cap and insert the male plug from the harness. Insert the rubber plug in to the female plug on the harness. The female plug is there in case you decide to run another accessory. The fans are now operated with the acc. switch on your dash.

 

 

      MANUAL OIL COOLER FAN KIT

Installation instructions

 

Installing fans.

Position fan on the back side of the cooler with the arrow on the fan towards the engine and away from the cooler. You want the fan to pull air thru the cooler not blow the hot air of the motor on to the cooler. Keep in mind the routing of wires. The black wire will go to a ground and the red to a hot. Insert a zip tie thru the fan and cooler. Do the same with other three zip ties. Now do the same with the other fan. Make sure you are satisfied with the placement of the fans, if not this is the time to adjust. Insert a washer and the plastic nut on the zip tie, and with your fingers only, push on the nut. DO NOT USE ANY TOOLS TO TIGHTEN THE NUT. Cut off the excess.

 

Electrical connections.

Decide where to place the toggle switch. The two black wires on the fan are twisted together and grounded out on the oil cooler mounting bracket bolt. Find a hot wire that’s hot only when the key is on and tie into it using the red wire and quick connector. The other end will go into one end of the toggle switch. On the fans twist the two red wires together and tie in the red wire. Now routed it up to the switch and tie into the other side of the toggle switch.

 

 

 

AUTOMATIC OIL COOLER FAN KIT TWIN CAM

Installation instructions

Installing fans.

Position fan on the back side of cooler. There is a arrow on the fan showing the direction of the air flow. You want the fan to pull air thru the cooler not blow the hot air of the motor on to the cooler. Keep in mind the routing of wires. The black wire will go to a ground and the red to a hot. Insert a zip tie thru the fan and cooler. Do the same with other three zip ties. Now do the same with the other fan. Make sure you are satisfied with the placement of the fans, if not this is the time to adjust. Insert a washer and the plastic nut on the zip tie, and with your fingers only, push on the zip tie. DO NOT USE ANY TOOLS TO TIGHTEN THE NUT. Cut off the excess.

 

Installing the temp probe.

Locate the oil pressure switch, its located on the front of the block right hand side.

   

Remove the switch and install a nipple and a tee in its place. Use Teflon tape. Now install pressure switch in the side outlet. Now decide where you want to install the adjustable switch and route the temp probe and slide into the top of the tee. Tighten the compression fitting till tight. Do not over tighten. You can always go back and tighten if it leaks.

Now install your adjustable switch in a location you want using the bracket or zip ties or however you prefer.

 

Electrical connections.

The two black wires on the fan are twisted together and grounded out on the oil cooler mounting bracket bolt. Find a hot wire that’s hot only when the key is on and tie into it using the blue wire and quick connector . The other end will go into the top spade on the switch. On the fans twist the two red wires together and tie in the red wire. Now routed it up to the switch and insert into the side spade. Start the motor and check for any leaks. Tighten as needed.

 

Turn on the key and rotate the switch counter clockwise all the way and fans should come on. Turn the switch clockwise till the fans stop. This is the manual operation of the fans. To set the automatic operation, start the motor and monitor the temperature. You may have to wait to do this till the outside temp is pretty warm. When the oil temp gets to the point you want the fans to turn on, rotate the switch slowly clockwise until the fans come on. Now the fans will come on automatically anytime the oil temp gets this hot. Mark this point. So if the switch gets moved you can always come back to this point.

 

 

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AUTOMATIC OIL COOLER FAN KIT EVO

Installation instructions

Installing fans.

Position fan on the back side of cooler. There is a arrow on the fan showing the direction of the air flow. You want the fan to pull air thru the cooler not blow the hot air of the motor on to the cooler. Keep in mind the routing of wires. The black wire will go to a ground and the red to a hot. Insert a zip tie thru the fan and cooler. Do the same with other three zip ties. Now do the same with the other fan. Make sure you are satisfied with the placement of the fans, if not this is the time to adjust. Insert a washer and the plastic nut on the zip tie, and with your fingers only, push on the zip tie. DO NOT USE ANY TOOLS TO TIGHTEN THE NUT. Cut off the excess.

 

Installing the temp probe.

Locate the oil pressure switch. Left hand side, back of the rear cylinder.

Remove the switch and install a nipple and a tee in its place. Use Teflon tape. Now install pressure switch in the side outlet. Now decide where you want to install the adjustable switch and route the temp probe and slide into the top of the tee. Tighten the compression fitting till tight. Do not over tighten. You can always go back and tighten if it leaks.

 

Now install your adjustable switch in a location you want using the bracket or zip ties or however you prefer.

 

Electrical connections.

The two black wires on the fan are twisted together and grounded out on the oil cooler mounting bracket bolt. Find a hot wire that’s hot only when the key is on and tie into it using the blue wire and quick connector . The other end will go into the top spade on the switch. On the fans twist the two red wires together and tie in the red wire. Now routed it up to the switch and insert into the side spade. Start the motor and check for any leaks. Tighten as needed.

 

Turn on the key and rotate the switch counter clockwise all the way and fans should come on. Turn the switch clockwise till the fans stop. This is the manual operation of the fans. To set the automatic operation, start the motor and monitor the temperature. You may have to wait to do this till the outside temp is pretty warm. When the oil temp gets to the point you want the fans to turn on, rotate the switch slowly clockwise until the fans come on. Now the fans will come on automatically anytime the oil temp gets this hot. Mark this point. So if the switch gets moved you can always come back to this point.

 

BEFORE

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AFTER

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